Product Overview

An industrial diesel generator supplies dependable on-site electricity when production equipment cannot rely entirely on the utility network. The set can support planned prime-power operation at remote facilities or provide standby capacity for factories, processing lines, workshops and infrastructure plants.

Selection begins with the real load schedule rather than a nameplate total. Motors, compressors, pumps, heating equipment and variable-frequency drives create different starting and transient demands. Kaichen reviews running load, starting sequence, harmonic-sensitive equipment, expansion allowance and the required operating duty before the generator configuration is released.

Reference Configuration

This 200 kW reference package is a planning baseline for industrial load studies. The selected engine, alternator, voltage, cooling arrangement and protection settings must be confirmed in the order technical agreement.

Parameter	Reference Value
Reference prime power	200 kW
Engine arrangement	6-cylinder, water-cooled
Reference speed	1500 / 1800 rpm, selected for project frequency
Alternator	Brushless, AVR controlled, Class H insulation
Alternator protection reference	IP23
Voltage regulation reference	Within +/-1% under the stated benchmark configuration
Radiator design reference	40-50 deg C ambient package, subject to site review
Operating duty	Prime or standby, confirmed from the load profile

Engineering Priorities for Plant Loads

Motor-starting performance is evaluated from the largest individual motor, permitted voltage dip and the order in which equipment is energized.
The alternator and control system are coordinated with process instruments, automation cabinets and other voltage-sensitive loads.
Cooling airflow, exhaust routing and service clearance are designed around the generator room or outdoor enclosure rather than treated as afterthoughts.
Protection and breaker coordination are confirmed with the purchaser's single-line diagram and earthing method.

Plant Integration Options

Open-frame construction can be used in a properly ventilated equipment room, while a sound-attenuated canopy can be specified for outdoor or noise-managed locations.
Automatic mains-failure control, synchronization, remote monitoring and extended fuel arrangements are available when the approved electrical and operating schemes require them.
Cable entry, terminal access, lifting points and maintenance doors can be reviewed against the installation drawing before fabrication.

Where This Configuration Is Used

Manufacturing and assembly plants
Mining and mineral-processing facilities
Water treatment and pumping stations
Cold-storage and food-processing operations
Industrial warehouses and logistics hubs
Remote production sites with weak grid supply

Data Required for an Industrial Load Review

Load list showing running power, starting method and starting sequence
Required voltage, frequency, phase and earthing arrangement
Prime, standby or mixed operating duty and expected running pattern
Generator-room or outdoor-installation drawing
Ambient temperature, altitude, dust and ventilation conditions
Automation, transfer, synchronization and remote-monitoring requirements
Fuel autonomy target and site refueling method

Product and Manufacturing Images

Maintenance-side access to engine and cooling components

Generator enclosure with service doors open

Water-cooled engine and radiator connection detail

Alternator production and assembly area

Factory Assembly and Project Review

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Technician completing generator assembly checks

Jiangsu Kaichen Electric Power Equipment Co., Ltd. manufactures generator sets and integrated power solutions for industrial, commercial and standby applications. Before production, the project team reviews the confirmed electrical rating, operating duty, installation environment, controls, enclosure and requested options. Inspection and testing scope are agreed for the actual supply package.

Frequently Asked Questions

Q: Can one generator start several large motors?

A: It may be possible, but the unit must be sized from the motor starting currents, permitted voltage dip and starting sequence. A simple total-kilowatt calculation is not sufficient.

Q: Is an open generator suitable for a factory room?

A: Yes, when the room has approved combustion air, cooling airflow, exhaust routing, drainage, fire protection and maintenance access.

Q: Can the system operate in parallel?

A: Parallel controls and switchgear can be engineered when the number of sets, bus arrangement, load-sharing method and protection philosophy are confirmed.

Q: What testing is available before shipment?

A: The inspection and load-test scope can be agreed for the confirmed supply package, with operating values and protection functions recorded for review.

Request a Configuration Review

Send the load list, voltage and frequency, operating duty, site conditions, enclosure preference, fuel-runtime target and control requirements. Kaichen will prepare a project configuration for technical confirmation before quotation or production.

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